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Head End Power Connector Products
From Northwest Rail Electric
Phone: (503) 231-4808, Fax: (503) 230-0572, E-mail
What is Head End Power?
We have a brief description of head end power elsewhere on our web site. HEP is a system of providing power on railroad passenger cars.
The following connector products
are distributed by Northwest Rail Electric for use in the Head End Power market. They are used to provide electrical connections on cars, locomoitves, or for station to car or locomotive applications.
These rugged, single molding head end power connectors from Clements National are approved for use on cars that are designed to be compatible with the Amtrak Head End Power system.
- Floating silver plated copper contacts, self-aligning for easy mating, resist excessive voltage drop
- Class M stranding tin plated copper wire cables assure maximum flexibility under adverse conditions
- All plug and receptacle cables assemblies are integrally molded to assure maximum watertightness
- Leading edge bevel of receptacle skirt maintains continuous low mating forces.
- Molding shape prevents roll-over.
- Operating Temperatures: -40 Deg. F to 110 Deg. F
- Electric Rating: 400 Amps 600 V
- Dielectric Strength: 2000 V
- Body Material: DuPont Hypalon Rubber
- Mating/Unmating Force: 70 lbs. Max.
- Power and Auxiliary Cables: Amtrak Specification D-77-24
Fixed jumpers are the parts of the HEP system that are connected to the car at one end and serve as the jumper by plugging into the receptacle on the other car:
Part Number Coding:
MPA - X - XXXX - VO1
1 2 3 4
- MPA = Molded Plug Assembly. Plug = the part that plugs into the receptacle. Ingerally molded plug assembly with female contacts
- Type of plug assembly:
- 1: Fixed jumper assembly with cable attaching strain relief
- 2: Double Ended cable assembly (a portable jumper)
- SR: Cable attaching strain relief only (omit XXXX)
- L: Locomotive cable hanger (omit XXXX)
- XXXX - Denotes tip to tip length in inches. Standard stock length is 85 inches or 0085
- VO1 - Denotes custom modification
Fixed jumpers may be ordered with the AMP # 326803 lugs crimped on the end of the wire, as required by Amtrak HEP standards.
Receptacles are the parts of the HEP system that go inside the HEP receptacle housing (below) and are not visible when the system is in operation. The receptacle housings (see below) are the parts that are visible:
Part Number Coding:
MRA - X - XXXX - VO1
1 2 3 4
- MRA = Molded Receptacle Assembly. Receptacle = the part that has no extension wires. Integrally molded receptacle assembly with male contacts
- Type of receptacle assembly:
- 1. - Cable Assembly
- 2. - Double Ended cable assembly (portable)
- H. - Receptacle Housing Assembly (omit XXXX - see below for molded recepacle housing)
- XXXX - Denotes wire tip to mounting flange length in inches (Not Applicable to MRA-H Units, Wire Tip to Mounting Flange applicable only to single ended receptacles). Standard stock length is 24 inches or 0024. Other lengths are available but are almost always long lead time.
- VO1 - Denotes custom modification
Receptacles may be ordered with the AMP # 326803 lugs crimped on the end of the wire, as required by Amtrak HEP standards.
Northwest Rail Electric also has available HEP Mounting Pates that will position the HEP receptacles on the end of the car in the required Amtrak and APTA locations.
The part number for this housing is MRA-H, and the receptacle (shown above) fixs inside, with the flange on the rubber housing fitting an indentation on the housing.
These receptacle housings are made of durable aluminum, and are equipped with spring loaded lids that hold the plugs in place. The lid also keeps the contacts from been damaged, and helps ensure long connector life.
The standard color is red (shown at right), but other colors have been produced and are possible given sufficient quantity are ordered.
An explanation of the part numbers used for HEP jumpers and extensions:
MPA - 2 - XXXX - VO1
MRA - 2 - XXXX - VO1
MPRA - 2 - XXXX - VO1
1 2 3 4
- Integrally molded double-ended cable assemblies. Types available:
- MPA = Plug/Plug (yellow: male connector body with socket contacts)
- MRA = Receptacle/Receptacle (red: female connector body with pins)
- MPRA = Plug/Receptacle - one of each on each end
- 2. - Double Ended cable assembly (portable)
- XXXX - Denotes tip to tip length in inches over the body of the connector, as seen in the diagram below
- VO1 - Denotes custom modification
Standard length for extension cables for Wayside Power (Yard Power Systems) is 25 feet.
While not specifically part of the head-end power system, addition of communications and multiple-unit cables to passenger cars is usually done at the same time, if it is desired. Comm connectors are required for Amtrak compatibility, but MU is only required on certain routes. To that end, Northwest Rail Electric has a number of standard Comm and MU parts used in converting passenger cars to Amtrak compatible operation. We do not usually stock the locomotive cable lengths for receptacles and jumpers, but we do sometimes have that material as well. As our market is almost entirely railroad passenger cars we are rarely asked about these parts for locomotive use and therefore do not stock the required parts.
Standard Comm and MU receptacles.
Standard Comm and MU jumpers.
Some of our common Comm and MU parts include:
our Part # Description
----------------------------------------------------------
CPA-2760AMTK Clements COMM Jumper, 60 inches
CRA-141P Clements MU/Comm Grommet
CRA-27-AMTK Clements Comm Receptacle
CRA-27-MUBK Clements MU Receptacle
CRA-27180-AMTK Clements Comm receptacle, 180 inch leads
AMTRAK # WWRF27AMTK-L180
CRA-27180-MUBK Clements MU receptacle, 180 inch leads
CRA-42S Clements MU/Comm Jumper Pins
These are the parts usually required for converting a passenger car to HEP and allowing it to operate as a private car in Amtrak service. Northwest Rail Electric also has available mounting boxes for COMM and MU. See the bottom section of our HEP Mounting Pates page.
The following items may be of interest if you are working with HEP systems:
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